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Robotic High-Pressure Cleaning System

  

FUNCTION CUSTOMIZATION

MEETING THE COMBINATION OF VARIOUS CLEANING PROCESSES

HIGH PERFORMANCE / LONG-TERM OPERATION UNDER HARSH CONDITIONS

ENERGY SAVING AND EMISSION REDUCTION / ENVIRONMENTALLY FRIENDLY


▪ The robot has high repeat positioning accuracy and is capable of cleaning workpieces with complex shapes and structures.

▪ It can approach the cleaning area of the workpiece infinitely close, unaffected by the shape of the workpiece, enabling more precise insertion into deep and long holes.

▪ By adjusting the cleaning time and technical parameters, the cleanliness of the product can be improved.

▪ The programmed settings are stored in memory, meeting the production needs of various models and batch processing.

▪ When using high-pressure water for cleaning, only clean water is used as the cleaning medium, eliminating the need for cleaning agents and preventing secondary pollution.

▪ The cleaning process is completed in a closed cleaning chamber, making it environmentally friendly.


In industries such as automotive manufacturing, machinery manufacturing, metallurgical casting, and more, robotic high-pressure cleaning systems are utilized for cleaning precision components, large-scale workpieces, castings, and the like, effectively removing coatings, grease, dirt, and impurities. This automated cleaning method not only enhances production efficiency but also ensures consistent cleaning quality.

    Intelligent Cleaning Robot

      

    An intelligent cleaning robot, equipped with a precise control system and flexible robotic arms, is capable of automatically performing accurate depainting and cleaning operations on workpieces. Furthermore, the robot can automatically adjust the pressure and flow rate of the water jet based on the material and contamination level of the workpiece, ensuring both effective cleaning and the integrity of the workpiece.

     

    Waterproof Capability

     

    Thanks to its specially treated high-quality cover plates and corrosion-resistant stainless steel components, the cleaning robot effectively prevents the ingress of moisture and dust. All motors and arm housings are equipped with a sealed air system, enhancing its resistance to liquids. This dual protection enables the robot to operate stably in harsh environments, ensuring efficient operation of the cleaning station in paint shops.


    For high-intensity high-pressure cleaning tasks, an IP67 protection rating is recommended. IP67 signifies that the equipment has passed tests to prevent dust ingress and can withstand immersion in water up to 1 meter deep for 30 minutes without damage, demonstrating resistance to brief submersion. Therefore, robots with IP67 protection can be used for extended periods even in harsh environments such as high-pressure rinsing chambers.

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    Features


    Efficient Cleaning: Dual robots collaborate to deliver high cleaning efficiency, significantly reducing production cycles.

    High-pressure Rinsing: A high-pressure water pump generates a powerful water jet that is directed through robot-mounted nozzles to perform targeted high-pressure rinsing on workpieces, effectively eliminating stubborn dirt and grime.

    Cleaning Quality: By precisely adjusting parameters such as target distance and spray angle, the system ensures comprehensive cleaning without any dead zones, guaranteeing the quality of cleaning.

    Automation: The entire cleaning process is fully automated, eliminating the need for manual intervention and thereby reducing labor costs.

    Environmental Protection and Energy Saving: The wastewater treatment system ensures that emissions meet regulatory standards, aligning with environmental protection requirements.

    Adaptability: Customizable designs cater to various workpieces and requirements, satisfying cleaning needs across diverse industries.

    Efficiency Enhancement


    Environmental Benefits: By eliminating the generation and discharge of chemical wastewater, it mitigates environmental pollution. As an unmanned cleaning solution, it also eliminates the negative impact of noise and humidity on workers.

    Economic Benefits: The robot's efficient cleaning capabilities boost production rates, leading to higher productivity in paint shops.

    Management Benefits: The robot's high operational precision ensures consistent cleaning quality, contributing to improved product quality. It reduces the complexity of manual operations, simplifies production process management, and enhances overall management efficiency.

    Case


    Taking the automated cleaning management project in the painting workshop of FAW Group as an example, this project successfully implemented an automated cleaning management system utilizing the dual-robot high-pressure cleaning system provided by Shannover. This not only significantly enhanced production efficiency but also improved cleaning quality in the painting workshop.