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Deburring - Robot High-Pressure Cleaning for Automotive Component

    Scope of Application

    Applicable for the comprehensive and thorough cleaning of high-precision components, including deburring, to meet the stringent cleanliness requirements of production. The scope of cleaning applies to, but is not limited to: engine blocks and cylinder heads, Battery Case,gearboxes, gasketed valve bodies, hydraulic valves, ABS brake components, cleaning of crankshaft/camshaft gaskets, etc.

    Customized Solutions
    Customized Services: Development and Manufacturing of CNC High-Pressure Cleaning Machines, Robotic Deburring Machines, and Automated Cleaning Equipment.
    To meet our customers' needs in terms of product cleanliness, particle size, and quality during mechanical processing, assembly, and other stages, shannover provides professional customized services for both small and medium-sized precision parts as well as large or complex workpieces. These services are tailored to our customers' specific production volumes and production cycles.

    Combinations of Various Cleaning Processes
    Loading / Cleaning / Drying / Cooling / Unloading

    Cleaning Pressure
    2.0~ 50MP

    Robotic High-Pressure Cleaning Machine

      

    Compared to traditional cleaning machines, robotic cleaning machines offer higher flexibility, enabling 360-degree cleaning with no dead corners for parts such as cylinder blocks, along with faster cleaning speeds and higher efficiency. They allow for a more compact design of cleaning stations, making them better suited for the automotive industry.

      

    Deburring: High-pressure deburring and cleaning targeting critical areas.
    Omni-directional Cleaning: Ensuring no dead corners are left uncleaned.
    Flexible Cleaning: Utilizing a six-axis robot for part gripping and cleaning, allowing for program selection tailored to different workpieces, suitable for a wide range of components.
    System Integration: The system supports surge cleaning, high-pressure targeted cleaning, rinsing, blowing, and vacuum drying functions.

    Precision Component Cleaning Solution

     

    During the processes of machining, casting, and forging, metal components may develop burrs, contaminants, oil stains, etc. In particular, solid particles can significantly reduce the service life of machinery, often leading to mechanical failures and damages. In response to the key issues in metal component cleaning, shannover offers precision component cleaning solutions to help customers enhance product cleanliness.

     

    M1qtb
    ABS Valve
    M28bf
    Transmission Valve
    M3oa3
    Engine Cylinder Head
    m4nug
    Engine Cylinder Block
    m54xy
    Electric control system housing(OBC)
    m65h6
    Drive Motor Housing
    m7g6b
    Reducer Housing
    m8sw4
    Powder Metallurgy

    Surge Cleaning & Low-Pressure Spraying

      

    The robot grasps the workpiece and moves it to the surge tank. The workpiece surface undergoes low-pressure spraying and surge cleaning, which can quickly remove larger metal particles remaining inside the workpiece. 

      

    High-Pressure Cleaning

      

    After grasping the workpiece, it is moved to a fixed high-pressure nozzle for high-pressure (deburring) cleaning of critical holes. The maximum cleaning pressure can reach 50MPa.

      

    Antirust Rinsing

      

    Upon completion of cleaning, the workpiece is grasped and moved to the rinsing tank for agitation rinsing. For workpieces requiring antirust treatment, antirust measures are applied.

      

    Vacuum Drying & Cooling

      

    After cleaning, the workpiece is grasped and moved to a vacuum drying chamber for agitation drying. The negative pressure enables rapid drying of the workpiece at a lower temperature. Upon completion of drying, fans are used to blow cool air over the workpiece, rapidly cooling it to room temperature, allowing for subsequent airtightness testing and packaging.

      

    Compressed Air Blowing & Air Knife Blowing

      

    After blowing, the workpiece is automatically immersed into the vacuum drying chamber via rollers. The negative pressure facilitates rapid drying at a lower temperature. Once dried, fans are utilized to blow air over the workpiece, swiftly cooling it to room temperature. This prepares the workpiece for airtightness testing and packaging.